Now led market prices are varied and the quality is uneven. Many reasons are in the Chinese market. The appearance of the products is similar, there is no patent, so the price war has caused the quality to be uneven. Good quality, good quality everyone wants, but it is hard to have such a thing on the market.
Since 2006, he has been engaged in LED packaging engineering research and development and technical management in a number of packaging factories, but has now left the LED industry engineers to learn all kinds of tricks he has learned in the LED lamp bead packaging factory for about 8 years. Tell everyone, I hope everyone can open their eyes and choose a good LED lamp bead product.
1. How is the led lamp bead made:
Taking imitation lumens as an example, LED lamp beads are made by solid crystal, wire bonding, dispensing, cap lens filling, spectroscopic, packaging and other production processes. Each link has different technologies, but the technology is not the main one. The quality of raw materials is the main one, raw materials determine the price, such as 1w of the 35mil lamp beads, there are 0.2 yuan, 0.4 yuan, 0.6 yuan, 0.8 yuan, more than 1 yuan, etc., their prices all It is reasonable, there is no violent price, that is, the choice of raw materials is not the same. The reporters are engineers in the packaging factory, what kind of raw materials have been seen, quality packaging factories, garbage packaging factories, etc., they have all stayed, now they will disclose their materials and prices to everyone, hoping to have help.
2, why the price of led lamp beads is so big:
Take the 35mil chip as an example. There are 0.2-0.4 yuan 1w crystals 35mil lamp beads on the market (basically from the packaging factory, re-dispersed products, generally defective), there are about 0.6 yuan of crystal 35mil lamp beads (generally Is a fake crystal element), there are 0.8 yuan of crystal 35mil lamp beads (general materials are more common, not very good things to do), there are also about 1 yuan of crystal 35mil lamp beads (generally the material comparison Ok, do the quality of the packaging factory to do). The reporter will tell you what kind of materials will be used in each packaging factory, and tell you what kind of products to make (for example, the imitation lumens, other lamps are the same).
1) Grinding process is greasy: solid crystal is to fix the chip on the bracket. The main material used is the bracket and the chip. Here, the chip and the bracket are good or bad.
Led lamp holder is greasy: At present, there are aluminum brackets, brass brackets, copper brackets, etc. The aluminum brackets are the cheapest. The price of 1w imitation lumens is about 0.06 yuan, brass is about 0.12 yuan, and copper is about 0.16 yuan. . Aluminum brackets have the worst thermal conductivity, followed by brass, and copper is the best (we choose the heat dissipation of the shell, the power supply is also very important, the price of the shell, the price of the power supply is very high, and the choice of LED bead is getting worse and worse, and the cart is upside down). At present, the lamp beads of 0.4-0.6 yuan on the market are basically made of aluminum brackets. The 0.6-0.8 yuan is basically made of brass brackets. The 0.8-1 yuan is basically made of copper brackets. Even if it is a copper bracket, there are 40, 60, 80, 100, etc., and the prices vary greatly, ranging from 0.13 yuan to 0.18 yuan. The basics of about 0.8 yuan are made by 60 ferry, and the basic of 1 yuan is 80 or more. Many packaging factories, the promise that the bracket is copper is actually brass or adulterated copper.
Led chip tricky: led chip is now on the market, for example, the crystal 35 is the case, there are many lamp beads made of fake crystal chip, the chip size, appearance and crystal 35 are exactly the same, but the chip structure is completely different, Light decay and longevity will also be different. For example, the regular wafer chip is around 0.35 yuan, and the fake crystal element is also high imitation crystal element within 0.2 yuan, the price varies greatly. Many packaging factories do not understand the chip because of the bullying of the lamp factory, so the fake crystal element is sold as a real crystal, the price is about 0.6-0.8 yuan, and some still sell 0.9 yuan. Regular high-power chips also have different grades. The chips on the market have special items, regular products, large wafers, and loose films. Such as a brand 35mil chip, the formal product is about 0.35 yuan, if you use good materials to do, the price is about 1 yuan, with almost the material to do, the price is about 0.8-1 yuan; the project is about 0.25 yuan, scattered The film is about 0.01 yuan, and the big wafer is the sorting film, about 0.25 yuan. These are basically between 0.4 yuan and 0.8 yuan. Led lamps, the core is led lamp beads, led lamp bead core is led chip, the same is true chip, the price difference is very large. Everyone has to open their eyes to see clearly, and the poor chips are of course cheap.
2) The welding line process is tricky: the welding line is to link the chip and the bracket with gold wire. The raw material used is gold wire. At present, there are two kinds of alloy wire and gold wire on the market, and the gold wire is divided into 0.7 and 0.9 according to the thickness. 1.0, 1.2, etc., the cost of making 1w alloy wire is about 0.01 yuan, if the gold wire is 1.2 is about 0.07 yuan, many people do 1w, 0.4-0.6 yuan of 1w 35mil so-called wafer lamp beads, basically The alloy wire is made; the lamp is 35 mils of lamp beads of about 0.8 yuan, the gold wire is basically 1.0 gold wire, and the lamp beads of the wafer 35 of about 1 yuan are basically made of 1.2 gold wires. The ductility of gold is very good, the led lamp bead is turned off, the light is turned off, the thermal expansion and contraction is thermal expansion and contraction. If the alloy wire is easy to break the lamp, if it is a gold wire of 1.0, the life expectancy is definitely higher than the 1.2 gold wire. Short, but simple testing is not a test of life, it is recommended to use a good lamp life.
3) Point powder process is tricky: the powdering process is mainly to apply phosphor on the chip, and to make different white color temperature according to customer needs. The materials used are phosphor powder and phosphor powder mixing glue. Generally, the price of good phosphors is about 8 yuan per gram. The domestic low-end phosphors are priced at 1 yuan per gram, and the cost difference is very large; Phosphor glue, the current good use is about 4,500 yuan per kilogram, many domestically produced is about 1,000 yuan, the cost is also very different. Poor phosphors and glues will cause color temperature drift under the same heat dissipation conditions. It is recommended not to use poor lamp beads.
4) Grouting process is tricky: After the powder is powdered, the PC lens is placed on the bracket, and then the filling glue is injected. In general, there are two kinds of high-power filling glues on the market, one is jelly glue, and the other is interlayer glue. The price of jelly gel is relatively high, at around 400 yuan per kilogram, from the outside, crystal clear, relatively high-end; another layer of glue, there are good and bad points, 80% of the packaging factory in the market generally uses 80 yuan Each kilogram of glue has a compartment for viewing outside. To make high-quality packaging factories, it is generally filled with jelly glue.
5) The speculative process is greasy: generally, according to the customer's demand, the order is 100K or the customer is about 92K. Many packaging factories do low-end, no split light, only the dead light is destroyed, and all other products are delivered to the customer. The shipment rate is over 99%. This is also the reason for the price difference.
Summary: From the above situation, it can be seen that those lighting factories that only require low price and price selection suppliers are not good at low prices, which are basically caused by different raw materials. No packaging factory is willing to sell at a loss, and no packaging factory is profiteering. As long as the price pressure is very low and low, some packaging factories can still do it, basically it is to change materials. Some packaging factories, too low price, they will not do, these are responsible packaging factories, from the perspective of high-power lamps, the current is good, the selection is good, there are not many in Shenzhen, not to mention Zhongshan It is.
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