The installation methods of industrial robots for machine tool automation include “ground-mounted robot handling†(island processing unit), “ground-mounted walking axis robot handling†(machine tools in a straight line arrangement), and “sky hanging walking axis robot handling†(machine tools Straight line arrangement) these three ways. It is possible to reduce the manufacturing cost by continuous unmanned operation for a long time, and achieve quality stabilization by robotization.
First, the ground-mounted robot handling system
Most machine loading and unloading systems are used in “ground-mounted robot handlingâ€, also known as “island processing unitâ€. The system is centered on a six-axis robot, and the machine tool is arranged in a ring shape around it to carry out workpiece transfer of equipment parts. It combines the advantages of efficient production, stable operation and space saving. It is suitable for operations in narrow spaces. The high-rigidity arm and the most advanced servo technology ensure smooth and vibration-free movement during high-speed operation. The use of vision enables fast identification of workpieces and high-speed pick and place.
Second, the movement axis of the robot's walking shaft handling system
The robot is equipped with a 7-axis ground rail, which uses the traveling rail to transfer the workpiece. The running speed is fast and the payload is large, which effectively expands the range of motion of the robot, making the system highly efficient.
The FANUCRobotRail is a robotic travel axis unit that can be used in a variety of applications. It has many advantages: First, it can adjust the effective stroke according to the needs of actual use (customized); second, the movement is directly controlled by the robot, no need to increase the control system; third, its protective performance is good, it can be applied to spot welding, Gluing, handling and other industries; Fourth, using FANUC servo motor control, through the precision reducer , gears, racks for transmission, high repeatability. Fifth, the structure is simple and easy to maintain.
Third, the crane hanging axis robot handling system
Also known as the "Topmount System", it has the same mechanical and control system as a normal robot, and the ground-mounted robot has the same possibility of achieving complex movements. Different from the ground type, the travel axis is above the machine tool, which has the advantage of saving floor space, and can easily adapt to the arrangement of the machine on both sides of the guide rail, shortening the length of the guide rail. Compared with the special plane, it does not require very high workshop space, which is convenient for the installation and operation of the vehicle. It can realize the function of grabbing 2 workpieces with one hand, saving production time.
Martin Luther's robotic integrated design will be flexible according to the conditions of the customer's workshop, the arrangement of the workpiece, the layout of the machine tool and the robot. You can choose one installation method in one processing unit, or you can mix several methods. use.
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