Speaking of microscopes, people often think of microbiological observations, such as observations of bacteria, viruses, and cell structures. In fact, in product development, especially the development of precision instrumentation, the microscope is also essential.
A high-quality product is often expressed in details, that is, people often say "details determine quality." To achieve perfection in product design details, the most effective tool for the microscope is indispensable. It turns out that the microscope played an important role in the development of automated products.
Counting as automated all level measurement products, in the structural design, not only pay attention to the appearance, size, but also missed every detail structure, the pursuit of perfection in the details, even if it is a small gap, the corners of the connection, inverted Corner, we will not easily let go and ignore. It is our pursing pursuit of details that creates the excellent performance of the product. The details of the structure are often not visible under the naked eye. With a microscope, all of these details are well-viewed.
Level measurement products, including a large number of precision argon arc welding assembly production process, have very high requirements on weld size and welding quality. In the entire production process of our products, we use the microscope to check the quality of the weld, for example, to observe cracks on the surface of the weld, defects such as sand holes, and to determine whether the weld is welded through the weld. Weld quality directly affects the performance of the product and determines the quality of the product. During the development of the welding process, we continuously adjusted the welding parameters, observed and compared the quality of the welds under different welding parameters with a microscope, gradually worked out the best welding parameters, and developed a perfect argon arc welding process. Figure 1 below shows the contrast quality of the welding observed under the microscope. The picture on the left shows no welding penetration, leaving a few wire widths.
In many fastening connections, small precision bolts are required for fastening. In small thread machining, the surface quality of the thread cannot be discerned with the naked eye, and it cannot be visually judged whether the thread is processed using a cutting tap or an extrusion tap. Only through the microscope can the difference be observed by observing the shape of the thread. In many precision instrumentation structures, extrusion threads are often used to tap the threads. The surface of the threads of the teeth is good in smoothness, high in strength, consistent in accuracy, and free of waste debris. For example, in the case of an automated double-barrel vibrator, a chipless wire tapping thread is used. Since no waste is generated, the quality risk caused by the chip falling into the double-tube vibration gap is completely avoided, and the combined fastening is improved. Strength, and thus improve the reliability of product work. Figure 2 below shows an enlarged photograph of two threads in a microscope. It can be seen that there are significant differences between the two threads.
Counting as automation In the quality inspection of machined parts, the microscope is often used to observe the quality and finish of the part surface. By comparing with the model, it is judged whether the finish meets the design requirements.
In short, during the development of our products, the microscope's role in detail design and perfect pursuit cannot be replaced, and it is of great significance to count the quality assurance of automated products!
The above is the introduction to the “Details of the design of the level switch of microscopy mirrors.†For more information on level switches and magnetic level gauges, please pay attention to Wechat public number: Jiweimeter. (The article is taken from:, please indicate the source.)
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